Olutọju apoti apoti jia

Olutọju apoti apoti jia

Gẹgẹbi ọkan ninu awọn olupese agbaye, Ile-iṣẹ Siemens n pese imotuntun ati awọn ọja ore ayika ati awọn ojutu si awọn alabara ile-iṣẹ. Pẹlu adaṣe pipe ati sọfitiwia ile-iṣẹ, imọ-ọja ọja ti o lagbara ati awọn iṣẹ ti o da lori imọ-ẹrọ, eka iṣowo ile-iṣẹ ṣe iranlọwọ fun awọn alabara lati mu iṣelọpọ pọ si, ṣiṣe ati irọrun.

The Siemens industrial business sector offers the world's only automation technology, industrial control and drive technology and industrial software to meet all the needs of the manufacturing company, from product design and development to product production, sales and service. At the same time, we can provide specialized integrated services for customers' unique markets and needs to maximize customer benefits. By using advanced software and automation technology, it can shorten the time to market by up to 50%, while significantly reducing the energy and wastewater treatment costs of the production company. Therefore, with its energy-saving products and solutions, Siemens' industrial business can greatly enhance the market competitiveness of customers and make important contributions to the cause of environmental protection. Universal, high power capability, adaptable - Flanders standard reducer

 

Olutọju apoti apoti jia

O ti wa ni lo ni ibiti o ti boṣewa idinku ati ti wa ni idagbasoke ni fere gbogbo awọn aaye ti darí agbara gbigbe ọna ẹrọ. Iṣiṣẹ ti o ga julọ, ipese ni agbaye ni iyara ati awọn ipele idiyele ti o wuyi - anfani ti o ni iyanilẹnu ni portfolio okeerẹ julọ ni agbaye ti awọn ẹya jia boṣewa. Iwọn yii pẹlu awọn iwọn fun ajija ati awọn jia bevel ajija bi daradara bi ẹyọkan ati awọn ẹya jia ipele-ipele pupọ. Awọn oriṣiriṣi oriṣiriṣi ati awọn sakani apẹrẹ ti olupilẹṣẹ nfunni ni ọpọlọpọ awọn aṣa ti ko ni opin ti o fẹrẹẹ pẹlu iwọn iyipo lati isunmọ. 2,000 si 2,600,000 Nm. Eto modulu ngbanilaaye fun awọn akoko ifijiṣẹ kukuru kukuru pupọ. Apa akọkọ ti paati afikun ti wa tẹlẹ ninu boṣewa, eyiti o tumọ si pe ẹyọ jia, ti o baamu si awọn ibeere alabara, ko ni ipa akoko ifijiṣẹ.

Gearbox lubricants have an optimum temperature range for operation. It is recommended to design a lubricant thermal management system for the gearbox lubrication system: when the temperature exceeds a certain value, the cooling system starts to work. When the temperature is lower than a certain value, the heating system starts to work. Always keep the temperature within the optimal range. In addition, improving the quality of lubricating oil is also an important aspect that must be considered in the lubrication system. Lubricant products must have excellent low-temperature fluidity and high-temperature stability, and research on high-performance lubricating oil should be strengthened.
Bearing life:
Statistics show that about 50% of faults in wind turbine gearbox failures are related to bearing selection, manufacturing, lubrication or use. At present, due to the backward technical conditions, etc., many of the core components of domestic megawatt-class units, such as motors, gearboxes, blades, electronic control equipment and yaw systems, rely on imports and are used in these large wind turbines. Box bearings, yaw bearings, pitch bearings and spindle bearings are completely dependent on imports. Therefore, the more accurate calculation method of bearing life is particularly important for the design of wind turbine gearboxes.
Due to the high reliability required for bearings, the service life of bearings is usually not less than 130,000 hours. However, due to too many factors affecting the bearing fatigue life, the bearing fatigue life theory still needs to be improved continuously. There is no uniform bearing life theory at home and abroad, which is a calculation method accepted by all industries.
 
The operating temperature of the bearing, the viscosity of the lubricating oil, the cleanliness and the rotational speed have a great influence on the bearing life. When the operating state is deteriorated (temperature rise, speed decrease, pollutant increase), the bearing life may be greatly reduced. In-depth analysis of various factors affecting the life of wind turbine gearbox bearings, researching a more accurate calculation method of bearing life is the top priority of the domestic bearing industry and even the wind power industry.
Noise treatment:
The gear box is an important part of the wide application in mechanical transmission. When a pair of gears mesh, there is inevitably a tooth pitch, tooth shape and other errors. During the operation, an meshing impact will occur and a noise corresponding to the gear mesh frequency will occur. Frictional noise occurs between the tooth faces due to relative sliding. Since gears are the basic part of the gearbox drive, reducing gear noise is necessary to control gearbox noise. Ni gbogbogbo, awọn idi ti ariwo eto jia ni akọkọ ni awọn aaye wọnyi:
1. Apẹrẹ jia. Improper parameter selection, too small coincidence, improper or no shape modification, and unreasonable gearbox structure. In the gear processing, the base section error and the tooth profile error are too large, the flank clearance is too large, and the surface roughness is too large.
2. Gear train and gearbox. The assembly is eccentric, the contact precision is low, the parallelism of the shaft is poor, the rigidity of the shaft, the bearing and the support is insufficient, the rotation precision of the bearing is not high, and the gap is not appropriate.
3. Input torque in other aspects. Fluctuation of load torque, torsional vibration of the shafting, balance of the motor and other transmission pairs, etc.
A special point in the application of the allocator is that the implementation of the container may assume that the type definition of the pointer to the pointer and the associated integer is equivalent to that provided by the default allocator, so that all instances of the given allocator type are The comparison often leads to "equal" results, and this effect actually runs counter to the original intention of designing the dispenser, and the availability of the stateful distributor is greatly limited. Stepanoff later commented: " (Distributor) is theoretically a bad idea (...) but unfortunately it can't be effective in practice. "He found out that if the allocator is to be more practical, it is necessary to refer to the reference part of the core language. yipada.

Olutọju apoti apoti jia

Standard reducer:
As the world's largest supplier of industrial retarders, we offer the best solution for your drive applications. We have gained expertise through our decades of experience in almost all of the raw material production sectors, industries and further processing. The range of Flanders reducers includes customer-specific solutions from universal standard reducers through application-specific reducers. Technical services hundreds of thousands of times, more than 110 years of experience proves that our expertise.
Modern drive solutions must be able to withstand the most diverse effects, achieve maximum efficiency, and be absolutely reliable. When these requirements are met, the high availability of the equipment and the low cost of the product life cycle can be guaranteed. With the Siemens Flander reducer, we offer you the most comprehensive range of industrial gearboxes in the world.
Simply choose the ideal gearbox for your requirements and benefit from the advantages offered to us within our standard range. High quality, fast worldwide supply, and attractive price levels are the main advantages of this range of gearboxes. Horizontal or vertical mounting positions, different versions of helical gears, bevel gears and spiral bevel gear units, and our reducer design is compact, giving you maximum flexibility in your plant design.
Flanders main products:
Parallel shaft reducer (gearbox), orthogonal shaft reducer (gearbox), parallel shaft geared motor (gear motor), bevel gear type geared motor (gear motor), coaxial geared motor (gear motor), worm gear Geared motors (gear motors), Siemens motors, Siemens Beide motors.
Flemish product application examples:
Belt conveyor driver
Bucket elevator drive
Mixer driver
Ẹrọ gbigbe
Travel gear drive
Paper machine drive
Dryer drive
Water screw driver
Flanders product advantages:
Akoko ifijiṣẹ kukuru
Fast worldwide supply
Attractive price/performance ratio
Main non-contact and labyrinth seal wearable
For easy installation of the reducer output shaft flange
ifọra:
Awọn ọna ifisi apoti gear ti o wọpọ pẹlu fifi epo jia, lubrication girisi olomi-omi, ati lubrication lubricant to lagbara. For better sealing, high speed, high load, good sealing performance can be lubricated with gear oil; for poor sealing, low-speed can be lubricated with semi-fluid grease; for oil-free or high-temperature applications Molybdenum sulfide superfine powder lubrication.
The lubrication system of the gearbox is very important for the normal operation of the gearbox. The large wind turbine gearbox must be equipped with a reliable forced lubrication system to inject the oil to the gear meshing area and bearings. In the cause of the failure of the gearbox, the lack of lubrication accounted for more than half. Lubricating oil temperature is related to component fatigue and overall system life. Generally speaking, the maximum oil temperature of the gearbox should not exceed 80 °C during normal operation, and the temperature difference between different bearings should not exceed 15 °C. When the oil temperature is higher than 65 °C, the cooling system starts to work; when the oil temperature is lower than 10 °C, the oil should be heated to the predetermined temperature and then turned on.
 
In the summer, due to the long-term full state of the wind turbine, plus direct sunlight, the operating temperature of the oil rises above the set value; while in the cold winter in the northeast, the minimum temperature often reaches below 30 °C, lubrication. Lubricating oil in the pipeline is not smooth, gears and bearings are not fully lubricated, causing the gearbox to stop at high temperature, the tooth surface and bearing are worn out, and the low temperature will also increase the viscosity of the gearbox oil. When the oil pump starts, the load is heavy and the pump motor is overloaded. .

Olutọju apoti apoti jia

Awọn apoti gear jẹ paati ẹrọ pataki ti o lo pupọ ni awọn turbines afẹfẹ. Iṣẹ akọkọ rẹ ni lati tan kaakiri agbara ti ipilẹṣẹ nipasẹ kẹkẹ afẹfẹ labẹ iṣẹ ti afẹfẹ si monomono ati gba iyara ti o baamu.
Nigbagbogbo, iyara ti kẹkẹ afẹfẹ dinku pupọ, eyiti o jinna si iyara ti a beere fun nipasẹ monomono lati ṣe ina. O gbọdọ ṣe nipasẹ iṣe npo iyara ti bata jia apoti jia. Nitorinaa, apoti jia tun pe apoti ti npo iyara.
The gearbox is subjected to the force from the wind wheel and the reaction force generated during the gear transmission. It must have sufficient rigidity to withstand the force and torque to prevent deformation and ensure the transmission quality. The design of the gearbox housing should be in accordance with the layout, processing and assembly conditions of the wind turbine power transmission, and easy inspection and maintenance. Pẹlu idagbasoke iyara ti ile-iṣẹ apoti gear, awọn ile-iṣẹ diẹ sii ati siwaju sii ati awọn ile-iṣẹ oriṣiriṣi ti lo awọn apoti gear, ati awọn ile-iṣẹ diẹ sii ati siwaju sii ti dagba ni okun sii ni ile-iṣẹ gearbox.
Gẹgẹbi ilana apẹrẹ modular ti ẹya ẹyọkan, apoti jia dinku pupọ awọn oriṣi awọn ẹya ati pe o dara fun iṣelọpọ iwọn-nla ati irọrun ati yiyan iyipada. Awọn jia bevel ajija ati jia helical ti idinku jẹ gbogbo carburized ati parun pẹlu irin alloy didara to gaju. Lile ti awọn ehin dada jẹ soke si 60± 2HRC, ati awọn konge ti awọn ehin dada lilọ jẹ soke si 5-6.
Awọn biarin ti awọn ẹya gbigbe jẹ gbogbo awọn agbateru olokiki olokiki ni ile tabi awọn biarin ti a ko wọle, ati awọn edidi naa jẹ ti awọn edidi epo egungun; eto ti agbọrọsọ, agbegbe ti o tobi julọ ti minisita ati afẹfẹ nla; igbega otutu ati ariwo ti gbogbo ẹrọ ti dinku, ati igbẹkẹle ti iṣiṣẹ ti ni ilọsiwaju. Agbara gbigbe ti pọ sii. Afiwe ti o jọra, aake orthogonal, inaro ati petele apoti gbogbo agbaye le ṣee ṣe. Ipo titẹ sii pẹlu flange sisopọ mọto ati igbewọle ọpa; ọpa ti o wu le jẹ iṣujade ni igun ọtun tabi ipele petele, ati ọpa to lagbara ati ọpa ti o ṣofo ati ọpa fifa flange wa. . Apoti jia le pade awọn ibeere fifi sori ẹrọ ti aaye kekere kan, ati pe o le tun pese ni ibamu si awọn ibeere alabara. Iwọn rẹ jẹ 1/2 kere ju olusọ ehin asọ, iwuwo ti dinku nipasẹ idaji, igbesi aye iṣẹ ti pọ nipasẹ awọn akoko 3 ~ 4, ati agbara gbigbe ni a pọ nipasẹ awọn akoko 8 ~ 10. Ti a lo ni titẹ pupọ ati ẹrọ iṣakojọpọ, ohun elo gareji mẹta, ẹrọ idena ayika, ohun elo gbigbe, ẹrọ kemikali, ẹrọ iwakusa ti irin, ohun elo agbara irin, awọn ẹrọ idapọ, ẹrọ ikole opopona, ile-iṣẹ suga, iran agbara afẹfẹ, iwakọ elevator escalator, oko oju omi, ina Agbara to gaju, ipin iyara to gaju, awọn ohun elo iyipo giga gẹgẹbi awọn aaye ile-iṣẹ, ṣiṣe iwe, ile-iṣẹ irin, itọju eeri, ile-iṣẹ ohun elo ile, ẹrọ gbigbe, awọn ila gbigbe, ati awọn ila apejọ. O ni iṣẹ iye owo to dara ati pe o jẹ itasi si ohun elo ile.
lo:
1. Acceleration deceleration, eyi ti o ti wa ni igba tọka si bi awọn ayípadà iyara gearbox.
2. Yi awọn itọsọna ti awọn drive. Fun apẹẹrẹ, a le lo awọn jia eka meji lati tan kaakiri agbara ni inaro si ekeji.
3. Yi akoko titan pada. Labẹ ipo agbara kanna, iyara iyara naa yoo yipada, kere si iyipo ti ọpa gba, ati ni idakeji.
4. Iṣẹ idimu: A le ya ẹrọ naa kuro ninu fifuye nipasẹ yiya sọtọ awọn ohun elo meji ti o ti ṣiṣẹ ni akọkọ, gẹgẹbi idimu idaduro.
5. Agbara pinpin. Fun apẹẹrẹ, a le lo ẹrọ kan lati wakọ ọpọlọpọ awọn ọpa ẹrú nipasẹ ọpa akọkọ apoti gearbox, nitorinaa ṣe akiyesi iṣẹ ti ẹrọ ọkan lati wakọ awọn ẹru lọpọlọpọ.
 

Olutọju apoti apoti jia

Gearbox ni awọn iṣẹ wọnyi:
1. Iyara ti onikiakia ni apoti idari iyara iyipada ti a sọ nigbagbogbo.
2. Yi itọsọna ti awakọ pada. Fun apẹẹrẹ, a lo awọn ohun elo aladani meji lati tan ipa ni inaro si ekeji.
3. Change the turning moment. Under the same power conditions, the faster the gear rotates, the smaller the torque the shaft receives, and vice versa.
4. Clutch function: We can separate the engine from the load by separating the two originally meshed gears. Such as brake clutches.
5. Pin kaakiri. For example, we can use one engine to drive multiple slave shafts through the gearbox main shaft, thus realizing the function of one engine to drive multiple loads.
design:
Ti a fiwe pẹlu awọn apoti ohun elo ile-iṣẹ miiran, nitori a ti fi gearbox turbine afẹfẹ sinu agọ kekere ti o wa ni ọpọlọpọ awọn mewa ti awọn mita tabi paapaa ju mita ọgọrun lọ lati ilẹ, iwọn ara rẹ ati iwuwo fun agọ, ile-iṣọ, ipilẹ, afẹfẹ ẹyọkan fifuye, fifi sori ẹrọ ati itọju Awọn idiyele ati irufẹ ni ipa pataki, nitorinaa o ṣe pataki lati dinku iwọn ati iwuwo. Ni akoko kanna, nitori itọju aiṣedeede ati awọn idiyele itọju giga, igbesi aye apẹrẹ ti gearbox ni a nilo nigbagbogbo lati jẹ ọdun 20, ati awọn ibeere igbẹkẹle jẹ wiwa pupọ. Nitori iwọn ati iwuwo ati igbẹkẹle jẹ igbagbogbo bata ti awọn itakora ti ko le ṣalaye, apẹrẹ ati iṣelọpọ ti awọn apoti gear turbine afẹfẹ nigbagbogbo ma nwaye sinu ipọnju. Ipele apẹrẹ gbogbogbo yẹ ki o pade awọn ibeere ti igbẹkẹle ati igbesi aye iṣẹ, ati ṣe afiwe ati mu eto gbigbe pọ pẹlu iwọn kekere ati iwuwo to kere julọ bi ibi-afẹde; apẹrẹ igbekale yẹ ki o pade agbara gbigbe ati awọn ihamọ aaye, ati ki o ṣe akiyesi igbekalẹ bi o rọrun bi o ti ṣee. Iṣẹ igbẹkẹle ati itọju to rọrun; rii daju didara ọja ni gbogbo ipele ti ilana iṣelọpọ; ni akoko gidi, ipo iṣẹ gearbox (iwọn otutu ti o ni riru, gbigbọn, iwọn otutu epo ati iyipada didara) yẹ ki o wa ni abojuto ni akoko gidi ati ṣetọju igbagbogbo ni ibamu si awọn alaye.
Since the tip line speed cannot be too high, the rated input speed of the gearbox gradually decreases with the increase of the single unit capacity, and the rated speed of the unit above MW is generally not more than 20r/min. On the other hand, the rated speed of the generator is generally 1500 or 1800r/min, so the speed ratio of the large wind power increasing gearbox is generally around 75~100. In order to reduce the volume of the gearbox, the wind power transmission box above 500kw usually adopts the power split planetary transmission; the common structure of 500kw~1000kw has two levels of parallel axis + 1 planet and 1 parallel shaft + 2 planetary transmission. The megawatt gearbox adopts a 2-stage parallel shaft +1 planetary transmission structure. Due to the relatively complicated planetary transmission structure and the difficulty in processing large internal ring gears, the cost is high. Even with the 2-stage planetary transmission, the NW transmission is the most common.

Olutọju apoti apoti jia

Imọ-ẹrọ iṣelọpọ:
The external gear of the wind power gear box generally adopts a carburizing and quenching grinding process. The introduction of high-efficiency and high-precision CNC forming gear grinding machines has made our foreign gear finishing level not much different from that of foreign countries. There is no difficulty in achieving the 5-level precision technology specified by the 19073 standard and the 6006 standard. However, there are still gaps between China's advanced technology in heat treatment deformation control, effective layer depth control, tooth surface grinding tempering control, and gear tooth shaping technology.
Nitori titobi nla ti jia iwọn ti apoti ẹja afẹfẹ afẹfẹ ati konge processing giga, imọ-ẹrọ iṣelọpọ ti jia oruka inu ni Ilu China yatọ si ipele ti ilọsiwaju agbaye, eyiti o jẹ afihan pupọ ninu ṣiṣe jia ati itọju ooru Iṣakoso idibajẹ ti jia ti abẹnu jia.
The machining accuracy of the structural parts such as the box body, the planet carrier and the input shaft has a very important influence on the meshing quality of the gear transmission and the bearing life. The quality of the assembly also determines the length of the wind turbine gearbox and the reliability. . China has realized from the importance of the processing and assembly precision of structural parts that there is a certain gap between the level of equipment and the advanced level of foreign countries. The acquisition of high-quality, high-reliability wind turbine gearboxes, in addition to advanced design techniques and necessary manufacturing equipment support, is inseparable from the strict quality control of every step of the manufacturing process. The 6006 standard provides strict and detailed regulations on the quality assurance of the gearbox.

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